QC-Intelligent Middle Platform - SHI GAO (Beijing) Intelligent Technology Co.,Ltd.

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The QC intelligent Middle platform system includes: the Sample Management System Lab-Mobile, the Laboratory/Online Preprocessing Module Lab-Manager, the Laboratory Automation Analysis Module Lab-Robot, and the Online Automation Analysis Module Lab-Online. It integrates mainstream manufacturers' devices for organic detection (e.g., GC, GC-MS, etc.), inorganic detection (e.g., ICP-MS, ICP-OES, AAS, Raman, FTIR, UV, XRF, etc.), electrochemical detection (e.g., electrochemical workstations, RRDE, etc.), biological detection (e.g., PCR instruments, flow cytometers, etc.), and other mature analytical methods and equipment, to enable real-time characterization and full-process data tracking and traceability for incoming materials, processes, and finished products. This aims to improve product quality, refine production processes, and enhance productivity. The system can digitalize and informatize the entire workflow, including sample dispatch information, sample collection information, sample preparation information, sample transportation information, sample analysis information, and sample data reporting.

Solution Architecture

Sample Management Module

Scan codes to manage the entire lifecycle of laboratory samples (dispatch → sampling → transportation)

Sample Content Identification

· Information within the barcode includes: sample type, sample information (production line, sampling point, name, etc.)

Laboratory automation

· Sample bottle tracking, sample bottle history records (cleaning, samples, chemicals, analysis, concentration)

· Specific method curves for different types of samples

· Data management, customized network, sample bottle circulation

Full-process sample traceability

· The scanning station updates the QC-Intelligent Middle Platform database in real time, tracing each sample from collection to sample analysis based on the sample bottle ID, enabling full-process automated sample management.

· Historical click analysis statistics of the sample bottle ID to review its complete history, including:

- Sample type, sample status, sample information (production line, sampling point, name, etc.)

- Pretreatment information (weighing, acid addition, volume adjustment, digestion, etc.)

- Sample analysis information (method curve, sample concentration, analysis report, etc.)

Equipment Data Collection Module

Intelligent integration of testing equipment, autonomous scheduling of testing devices, and optimization of testing sequences.

High Scalability

· Supports dynamic addition of detection devices for data collection and reporting.

· Records and alerts in real-time when device anomalies occur.

· No need for manual copying and reporting, saving 1.5 hours per day on data entry.

High Availability

· Data is automatically captured and generates analysis reports, which are reported to the central platform system and user data systems.

· Achieves 24/7 high availability, with fault tolerance and automatic recovery capabilities.

Strong Compatibility

· Seamlessly connects devices, plug-and-play compatible with:XRF, GC, GC-MS, ICP-MS, ICP-OES, moisture meters, and 50 other devices.

· On the software side, the system is compatible between systems and also integrates well with overall engineering solutions.

Strong Extensibility

· On the software side, it can handle upgrades, feature adjustments, and environmental adaptation compatibility for added functionalities.

Alarm Information Management Module

Safety interlock hub, millisecond-level response (gas exceeding limit → automatic power cut)

Environmental Monitoring

· Allows viewing of real-time parameters such as temperature, humidity, and gas levels in various testing rooms and areas. Relevant areas can be quickly found through the search function.Parameter change curves are directly displayed through visual charts.

Enables long-term data recording and collection.

Intelligent Early Warning

· Implements risk warnings and intelligent alarm functions in testing rooms through intelligent hardware and big data analysis, reducing various accident risks.

Video Surveillance

· Allows easy viewing of video status through a browser without installing video plugins.

· Supports switching between multiple laboratory monitoring data.· Supports real-time streaming of current laboratory video data and filtering based on device names.

Sample Quality Analysis Module

AI decision engine, automatically generates quality control charts, stops inspection automatically on anomalies

SPC Management

· Covers all quality control points, components, and time periods.

· Automatically generates CPK/Xbar charts and provides alerts when limits are exceeded.

· Can be exported or shared with authorized customers.

Automatic COA Report Generation

· The system can automatically generate COAs using a fixed template.

· The generated COA reports can be exported and printed.

· Depending on customer requirements, COAs can be automatically entered across systems.

Free consultation

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是高(北京)智能科技有限公司

SHI GAO (Bei jing) Intelligent Technology Co. , Ltd

Email: yan.fa@shigao.tech

www.youtube.com/@ShiGao-197

Room 01~04, 1st Floor, Building 9, East of Xisanqi, Haidian District, Beijing, China

Room 301, K&K Building, 16-29, Kita-machi 2-chome, Nerima-ku, Tokyo，Japan

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